Belt Conveyor System for Power Plants

UGES engineers complete belt conveyor systems for U.S. thermal power plants covering coal handling from wagon tippler to bunker and ash handling from ESP hoppers to disposal. Fire-resistant belts and full redundancy ensure uninterrupted power generation. Each system is engineered to CEMA standards with ASME B20.1 guarding.

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Belt Conveyor System Key Specifications

Belt Width

800 mm to 2000 mm for coal handling; 500 mm to 1200 mm for ash handling circuits, matched to boiler consumption and ash generation rates.

Belt Speed

1.5 m/s to 4.5 m/s for coal conveyors; lower speeds for ash handling to minimize abrasive wear on belt and transfer points.

Conveying Capacity

Up to 4,000 TPH for main coal conveyors feeding multiple boiler units; ash systems sized for 100% ash evacuation within shift turnaround.

Maximum Incline Angle

Up to 16° standard; steeper inclines with chevron belts for coal stockyard to crusher house and bunker gallery elevation changes.

Drive Power

75 kW to 1,500 kW per drive; dual-drive configurations with fluid couplings on long-span coal yard conveyors for smooth controlled starting.

Belt Type

IS 1891 Grade HR fire-resistant belting mandatory for coal handling; oil-resistant grades for areas near fuel oil zones; steel cord for high-tension runs.

Industrial Applications

Coal Handling from Wagon Tippler to Stockyard
Series of belt conveyors transport coal from the wagon tippler through screening and crushing stages to the coal stockyard using stacker-reclaimers.
Coal Transport from Stockyard to Bunker
Reclaimed coal is conveyed from the stockyard through sampling stations and magnetic separators to the overhead bunker gallery feeding individual boiler bunkers.
Fly Ash and Bottom Ash Evacuation
Dry fly ash from ESP hoppers and bottom ash from clinker grinders are conveyed via enclosed belt systems to ash silos or disposal yards for utilization or storage.

Customer Testimonial

We've been sourcing conveyor components from United Global Engineering Solutions for quite some time now. Their conveyor belt accessories, including industrial conveyor rollers and pulleys, have consistently met our quality and performance standards. We highly recommend them for all your conveyor system needs.
Ralph BaderThe Repeat Client
We worked with United Global Engineering Solutions for our conveyor needs, and the experience was excellent from start to finish. Their team understood our requirements quickly, recommended the right conveyor solution for our operations, and delivered quality industrial conveyor belts that made a real difference. Since the installation, our workflow has improved and day-to-day operations feel much more efficient. We’re grateful for their support and would gladly recommend them.
Nageshwar NaiduThe Satisfied Customer
We’ve worked with United Global on multiple projects, and their conveyor belts for food processing have made a real difference. What stands out most is their ability to customize solutions to our needs and deliver quality products on time. Their prompt service and cost-effective approach have made them a partner we can count on.
Shri Kanth ReddyThe Valued Partner
We’ve worked with United Global Engineering Solutions on multiple projects, and they’ve consistently delivered. Their conveyor belts for food processing have made a real difference for us, and we’ve appreciated how they tailor solutions to our specific needs. The team is responsive, the service is prompt, and the solutions are cost-effective without sacrificing quality.
Sharadha MohanThe Satisfied Manufacturer