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Impact Idlers for Steel & Sponge Iron Plants

UGES impact idlers absorb high-energy shock loads at conveyor loading points in steel and sponge iron plants, protecting belts from damage caused by heavy iron ore lumps, sinter, and DRI discharge.

Trusted by the largest brands

  • Penna Cement
  • Wonder Cement
  • Nuvoco
  • UltraTech Cement
  • Heidelberg Cement
  • Priya Cement
  • Vicat

Impact Idlers Key Specifications

Roller Diameter

108mm, 127mm, and 152mm rubber-ring impact rollers designed to absorb drop impact from heavy ferrous materials.

Rubber Ring Hardness

55-65 Shore A natural rubber rings with 15-20mm thickness for superior shock absorption at ore transfer chutes.

Trough Angle

20, 30, and 35 degree trough angles for stable material centering during high-impact loading of iron ore and sinter.

Bearing Type

6305 and 6306 heavy-duty bearings with high-temperature lithium grease rated for continuous operation near furnace areas.

Shell Construction

Heavy-gauge ERW steel tubes with press-fitted rubber rings spaced at optimized intervals for maximum energy absorption.

Impact Rating

Rated for drop heights up to 3 meters with material lump sizes exceeding 300mm typical in steel plant crushing circuits.

Industrial Applications

  • Blast Furnace Feed Points

    Absorbing impact from iron ore and coke lumps discharged onto conveyors feeding blast furnace skip hoists and charging systems.

  • Crusher Discharge Conveyors

    Protecting belt and idler frames at secondary crusher outlets where large sinter and ore fragments create extreme point loads.

  • DRI Plant Transfer Stations

    Cushioning impact at sponge iron discharge points from rotary kilns where hot DRI pellets drop onto collection conveyors.

What Our Partners Say

  • We have been sourcing material handling components from United Global Engineering Solutions for quite some time. Their conveyor accessories, including rollers and industrial pulleys, have consistently met our standards for quality and performance. We confidently recommend them for any conveyor system requirement.

    Carlos MedinaRegular Client
  • We worked with United Global Engineering Solutions for our industrial conveying needs, and the experience was excellent from start to finish. Their team quickly understood what we needed, recommended the right solution for our operations, and delivered high-quality industrial conveyor systems that made a real difference. Since installation, our workflow has improved and day-to-day operations are much more efficient. We truly value their support and would gladly recommend them.

    Javier SánchezSatisfied Client
  • We have worked with United Global on several projects, and their food-grade conveyor systems have delivered a significant improvement. What stands out most is their ability to customize solutions around our needs and deliver quality products on time. Their responsive support and cost-effective approach have made them a trusted partner.

    Miguel TorresTrusted Partner
  • We have collaborated with United Global Engineering Solutions on multiple projects, and they have consistently delivered strong results. Their food-grade conveyor systems have brought a noticeable improvement to our operations, and we especially appreciate how they tailor each solution to our specific requirements. The team responds quickly, the service is efficient, and the solutions are cost-effective without compromising on quality.

    Laura GómezHappy Manufacturer
Industries Served
15+
Years of Experience
10+
Systems Installed
500+
Happy Clients
600+

Need the Right Impact Idlers for Your Steel & Sponge Iron Plants?

Our experts visit your site, understand your workflow, and recommend the exact configuration your system needs.

Bulk Material Handling Products for Steel & Sponge Iron Industry